Provides technicians with a thorough explanation of the Special Refinish Processes which are color related. These types of colors may be a market trend, or the car manufacturer may wish to have something striking or appealing for their brand.
INTRODUCTION
Manufactures sometimes produce colors, or specific finishes which require different techniques or process from the standard technical data sheet. To achieve successful results when painting or repairing these type of finishes, there may be a variation from the standard recommended system. These types of colors maybe a market trend, or the car manufacturer may wish to have something striking or appealing for their brand. With this in mind, refinish and repair systems need to be created so this type of finish can be reproduced. The contents in this manual are for specific colors which are in the market, to enable the refinisher to achieve, and understand how to reproduce the desired finish or effect.
All Special Refinish Processes which are "SYSTEM"-related, see module
SPECIAL REFINISH PROCESSES - SYSTEM
PREVIOUS MODULES
BASIC KNOWLEDGE - PREPARATION
BASIC KNOWLEDGE - BODYSHOP EQUIPMENT
SPECIAL REFINISH PROCESSES - SILVER COLORS VOC (90 LINE)
SPECIAL REFINISH PROCESSES - ORANGE, RED AND TEXTURED COLORS
SPECIAL REFINISH PROCESSES - SILVER COLORS (55 LINE)
HEALTH & SAFETY
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Use Safety glasses |
Wear protective shoes |
Wear standard overall |
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Use spray mask |
Wear gloves |
DETAILED INFORMATION ABOUT EACH SPECIAL REFINISH PROCESS - BLACK COLORS
DEEP BLACK WITH 90-1250 (VOC)
Pre-treatment of filler/primer filler/ old paintwork
Use sanding guide to control the sanding process. Use soft interface pad for orbital sander.
STEP 1: PRE-TREATMENT
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Degreasing 700-1 |
Wipe dry |
Sangding P400 |
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Wipe dry |
Wipe dry |
STEP 2: APPLICATION OF 90-1250
MIXTURE 1 : MIXTURE 2
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Mixture 1: 90-M4 714,3 g 90-1250 285,7 g |
Mixture 2: Mixture of 90-M4 / 90-1250 2:1 with 93-E3 |
Standard pressure setting HVLP 1.3 with 2 bar |
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2 1/2 coats |
Flash off until mat after each spraycoat |
Information on mixing ready-for-use: "COLOR AND PAINT PREPARATION"
Overview of approved spray guns and settings (type, pressure, nozzle) "BASIC KNOWLEDGE BODYSHOP EQUIPMENT"
STEP 3: CLEARCOAT
Apply (and dry) Glasurit clearcoat with 2 spraycoats, see module "CLEARCOAT PROCESSES VOC"
DEEP BLACK WITH 55-1250
STEP 1: PRE-TREATMENT
Pre-treatment of filler / primer filler / old paintwork
Use sanding guide to control the sanding process. Use soft interface pad for orbital sander.
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Degreasing 541-5 |
Wipe dry |
Sangding P400 |
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Degreasing 541-5 |
Wipe dry |
STEP 2: APPLICATION OF 55-1250
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55-1250 2:1 with 352-91 |
Standard pressure setting HVLP 1.3 with 2 bar |
2 3 spraycoats |
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Flash off until mat after each spraycoat |
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Information on mixing ready-for-use: "COLOR AND PAINT PREPARATION"
Overview of approved spray guns and settings (type, pressure, nozzle) "BASIC KNOWLEDGE BODYSHOP EQUIPMENT"
STEP 3: CLEARCOAT
Apply (and dry) Glasurit clearcoat with 2 spraycoats, see module "CLEARCOAT PROCESSES VOC"'
DEEP BLACK WITH 55-1250
STEP 1: PRE-TREATMENT
Pre-treatment of filler / primer filler / old paintwork
Use sanding guide to control the sanding process. Use soft interface pad for orbital sander.
|
Degreasing 541-5 |
Wipe dry |
Sangding P400 |
|
Degreasing 541-5 |
Wipe dry |
STEP 2: APPLICATION OF 55-1250
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55-1250 2:1 with 352-91 |
Standard pressure setting HVLP 1.3 with 2 bar |
2 3 spraycoats |
|
Flash off until mat after each spraycoat |
|
Information on mixing ready-for-use: "COLOR AND PAINT PREPARATION"
Overview of approved spray guns and settings (type, pressure, nozzle) "BASIC KNOWLEDGE BODYSHOP EQUIPMENT"
STEP 3: CLEARCOAT
Apply (and dry) Glasurit clearcoat with 2 spraycoats, see module "CLEARCOAT PROCESSES VOC"'
DEEP BLACK WITH 22-1235 (VOC)
Pre-treatment of filler/primer filler/ old paintwork
Use sanding guide to control the sanding process. Use soft interface pad for orbital sander.
STEP 1: PRE-TREATMENT
|
Degreasing 700-1 |
Wipe dry |
Sangding P400 |
|
Degreasing 700-1 |
Wipe dry |
STEP 2: APPLICATION OF 22-1235
 22-VOC (mixing ratio: 2:1 + 10%) |
| 22-1235 100% by vol. |
| 929-33 50% by vol |
| 352-91 10% by vol |
or alternatively:
| 22-VOC (mixing ratio: 3:1:1) |
| 22-1235 100% by vol. |
| 929-63 33% by vol |
| 352-30 33% by vol |
Standard pressure setting - HVLP 1.3 with 2 bar
2 spraycoats (5 min. flash-off between spraycoats) - Alternatively 1/2 + 1 spraycoat on vertical surfaces (no flash-off between coats required)
DEEP BLACK WITH 22-1250
Pre-treatment of filler/primer filler/ old paintwork
Use sanding guide to control the sanding process. Use soft interface pad for orbital sander.
STEP 1: PRE-TREATMENT
|
Degreasing 541-5 |
Wipe dry |
Sangding P400 |
|
Degreasing 541-5 |
Wipe dry |
STEP 2: APPLICATION OF 22-1250
| 22-VOC (mixing ratio: 2:1 + 10%) |
| 22-1250 100% by vol. |
| 929-93 50% by vol |
| 352-91 10% by vol |
Standard pressure setting - HVLP 1.3 with 2 bar
2 spraycoats (5 min. flash-off between spraycoats)
1 thin spraycoat plus 1 wet spraycoat: Immeditately after application, the product can be dried (30min. at 60°C) without additional flash-off time.
Information on mixing ready-for-use: "COLOR AND PAINT PREPARATION"
Overview of approved spray guns and settings: "BASIC KNOWLEDGE - BODYSHOP EQUIPMENT"
DEEP BLACK MAT WITH 22-1250M
The following module shows information about 22 Line with reduced gloss level: "DIRECT GLOSS"
